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3KV 6KV 10KV Medium Voltage Switchgear

3KV 6KV 10KV Medium Voltage Switchgear

ZISHENG 3kV, 6kV, and 10kV Medium Voltage Switchgear provides reliable power distribution, control, and protection for industrial, commercial, utility, and infrastructure applications. Available in customized configurations with vacuum circuit breakers, intelligent protection systems, and flexible panel designs to meet different project requirements.

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Project Partners

Phone/WhatsApp: 8619131285373

Email: info@zishengtransformer.com
Factory Headquarters: No. 118, Jingyi Street, Economic Development Zone.

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ZISHENG 3kV, 6kV, and 10kV Medium Voltage Switchgear is designed for power distribution, control, protection, and monitoring in industrial, commercial, utility, and infrastructure applications. The switchgear provides reliable operation for medium-voltage power systems and can be configured according to project voltage, rated current, short-circuit requirements, installation conditions, and protection requirements.

Product Scope

  • Rated voltage: 3kV / 6kV / 10kV
  • Maximum voltage: According to the selected switchgear design
  • Rated frequency: 50Hz / 60Hz
  • Rated current: Customized according to project requirements
  • Rated short-circuit breaking current: Customized according to system fault level
  • Installation: Indoor or outdoor, depending on configuration
  • Application: Power plants, substations, industrial facilities, mining, commercial buildings, renewable energy projects, and infrastructure systems

Standard Features

  • Metal-enclosed switchgear structure
  • High-quality insulation system
  • Vacuum circuit breaker configuration
  • Reliable busbar system
  • Mechanical and electrical interlocking
  • Integrated protection and control functions
  • Clear operating and status indication
  • Arc-resistant design options
  • Convenient cable connection and maintenance access
  • Grounding switch and safety interlocks
  • Metering and monitoring options
  • Compact structure for efficient use of installation space

Main Components

The medium voltage switchgear can be equipped with vacuum circuit breakers, disconnectors, grounding switches, current transformers, voltage transformers, protection relays, meters, busbars, surge protection devices, and intelligent monitoring systems.

Each panel can be configured for different functions, including incoming feeders, outgoing feeders, bus section panels, transformer protection, motor control, capacitor bank control, and metering.

Key Advantages

ZISHENG Medium Voltage Switchgear is designed to provide stable and reliable power distribution while supporting effective fault protection and system control. The optimized enclosure structure and insulation design help ensure safe operation in demanding industrial and utility environments.

Vacuum circuit breaker technology provides reliable switching performance with low maintenance requirements. Comprehensive mechanical and electrical interlocking helps prevent incorrect operation and improves personnel and equipment safety.

The switchgear can be designed for different project standards and operating conditions, allowing flexible integration into new substations, power distribution upgrades, industrial plants, mining facilities, and renewable energy systems.

Optional Configurations

  • Vacuum circuit breaker or other project-specified switching devices
  • Intelligent protection relay
  • Digital monitoring and communication system
  • Remote control and SCADA integration
  • Arc detection and arc-flash protection
  • Busbar insulation and heat-shrink protection
  • Anti-condensation heater
  • Temperature monitoring
  • Surge arresters
  • Automatic transfer and interlocking schemes
  • Custom cable-entry arrangements
  • Indoor or outdoor enclosure
  • Different IP protection levels
  • Custom panel dimensions and layouts

Applications

3kV, 6kV, and 10kV Medium Voltage Switchgear is widely used in:

  • Power transmission and distribution substations
  • Industrial and manufacturing facilities
  • Mining and resource development projects
  • Oil and gas facilities
  • Solar and renewable energy projects
  • Commercial and infrastructure developments
  • Data centers and telecommunications facilities
  • Municipal and public utility systems

Quality Assurance and Customization

ZISHENG applies quality control throughout material selection, component assembly, wiring, testing, and final inspection. Each switchgear solution can be supplied according to the customer's technical specifications, applicable standards, electrical system requirements, and installation environment.

Customization is available for rated voltage, rated current, short-circuit capacity, panel configuration, protection devices, control systems, communication protocols, enclosure type, and auxiliary equipment.

The technical parameters above are for reference only. Final switchgear specifications are determined according to the customer's single-line diagram, system parameters, protection requirements, applicable standards, and project conditions.

Technical Specifications

Item Specification
Product Type Medium Voltage Metal-Enclosed Switchgear
Rated Voltage 3kV / 6kV / 10kV
Rated Frequency 50Hz / 60Hz
Rated Current 630A / 1250A / 1600A / 2000A / 2500A / 3150A
Rated Short-Time Withstand Current 16kA / 20kA / 25kA / 31.5kA / 40kA
Rated Short-Circuit Duration 1s / 2s / 3s
Rated Peak Withstand Current Up to 100kA
Power Frequency Withstand Voltage According to applicable IEC/GB standards
Lightning Impulse Withstand Voltage According to rated voltage and applicable standards
Busbar System Single busbar / sectionalized busbar / customized
Circuit Breaker Vacuum Circuit Breaker (VCB)
Operating Mechanism Manual / Motorized / Spring-charged mechanism
Protection Relay Overcurrent / Short-circuit / Earth-fault / Under-voltage / Over-voltage
Metering Ammeter / Voltmeter / Energy Meter / Multifunction Meter
CT / PT Customized according to protection and metering requirements
Enclosure Protection IP4X / IP5X / IP54 or customized
Installation Indoor / Outdoor
Cable Entry Bottom / Top / Customized
Control Voltage DC 110V / DC 220V / AC 110V / AC 220V
Insulation Medium Air insulation with vacuum interruption
Standards IEC 62271 series / IEC 62271-200 / IEC 62271-100 / GB/T standards
Service Condition Ambient temperature, altitude, humidity and pollution level can be customized
Color RAL standard colors or customized
Communication RS485 / Modbus RTU / Ethernet / SCADA integration optional

Key Features

  • 3kV, 6kV and 10kV medium-voltage applications
  • Vacuum circuit breaker technology for reliable switching
  • Modular and compact metal-enclosed construction
  • Complete protection, control and metering functions
  • Flexible busbar and feeder configurations
  • Suitable for industrial, commercial and utility power distribution
  • Customized short-circuit rating, CT/PT ratio, protection relay and control configuration
  • Factory-tested before shipment to ensure reliable operation

For 3kV, 6kV and 10kV Medium Voltage Switchgear, the configuration can be customized according to project requirements, system voltage, installation conditions, protection functions and applicable standards.

Customization Options:

  • Rated Voltage: 3kV / 6kV / 10kV or project-specific
  • Rated Current: Customized according to load requirements
  • Busbar Configuration: Single busbar / sectionalized busbar / customized
  • Circuit Type: Incoming / Outgoing / Bus Coupler / Feeder
  • Protection: Overcurrent, short-circuit, earth-fault and other protection functions
  • Switching Device: Vacuum circuit breaker or customized switching solution
  • CT / PT: Customized ratio, accuracy class and configuration
  • Protection & Control: Relay protection, metering, monitoring and control systems
  • Enclosure: Indoor or outdoor configuration
  • Ingress Protection: Customized IP rating according to installation environment
  • Cable Entry: Top / bottom entry according to project layout
  • Operating Mechanism: Manual / electrical operation
  • Communication: Modbus RTU, RS485 and other communication options
  • Standards: IEC / ANSI / GB / GOST and other project-specific standards
  • Special Environment: High altitude, high humidity, coastal, mining and other harsh environments
  • Dimensions: Customized panel dimensions and arrangement
  • Color & Identification: Customized enclosure color, labels and nameplates

Engineering Support:
Provide the single-line diagram, system voltage, rated current, short-circuit capacity, installation environment and applicable standard to receive a customized switchgear solution.

Our 3kV, 6kV and 10kV Medium Voltage Switchgear is professionally packed to protect electrical components, enclosure surfaces and internal mechanisms throughout transportation and storage.

1. Standard Packing

  • Switchgear panels are securely fixed before packing.
  • Sensitive electrical components are protected against impact and vibration.
  • Internal moving parts are secured to prevent damage during transportation.
  • Cabinet surfaces are covered with protective film.
  • Moisture-proof and dust-proof materials are used where required.
  • Each panel is clearly marked with model, panel number, lifting points and project identification.

2. Export Wooden Case

For international shipments, switchgear panels can be packed in strong export-grade wooden cases.

  • Reinforced wooden structure
  • Shock and vibration protection
  • Moisture-resistant inner packaging
  • Suitable for container and long-distance transportation
  • Customized packing according to panel dimensions and shipping requirements

3. Container Loading

The switchgear is arranged according to the container loading plan to maximize space utilization while maintaining safe clearance.

Typical shipping options include:

  • 20GP / 40GP containers
  • 40HQ containers
  • Customized container loading for large projects

Panels are securely fixed inside the container to prevent movement during sea or road transportation.

4. Shipping Options

We can support:

  • Sea Freight — Suitable for international EPC and bulk orders
  • Road Transportation — Suitable for regional and cross-border delivery
  • Rail Freight — Available for selected international routes
  • Multimodal Transportation — Combined transportation according to project requirements

5. Shipping Documents

Standard export documentation can include:

  • Commercial Invoice
  • Packing List
  • Bill of Lading
  • Certificate of Origin
  • Factory Test Reports
  • Product Inspection Documents
  • Other project-specific documents

6. EPC Project Support

For EPC and utility projects, packing and shipping can be coordinated according to the project delivery schedule, installation sequence, destination port, container requirements and site conditions.

From factory testing to export packing and global delivery, every shipment is prepared to minimize transportation risk and support smooth site installation.

Before delivery, every 3kV, 6kV and 10kV Medium Voltage Switchgear is inspected and tested at the manufacturer’s facility to verify electrical performance, mechanical operation, insulation integrity and compliance with the approved technical specifications.

1. Visual & Dimensional Inspection

  • Overall appearance and workmanship
  • Cabinet dimensions and panel arrangement
  • Nameplates, labels and identification
  • Busbar arrangement and clearances
  • Cable entry and connection points
  • Earthing system and enclosure integrity

2. Mechanical Operation Test

  • Circuit breaker opening and closing operation
  • Disconnector operation
  • Earthing switch operation
  • Mechanical interlocking
  • Door and operating mechanism interlocks
  • Manual and electrical operating functions
  • Smoothness and reliability of mechanical operation

3. Electrical Interlock Test

The interlocking system is tested to prevent incorrect operating sequences and improve personnel and equipment safety.

Typical checks include:

  • Circuit breaker / disconnector interlock
  • Earthing switch interlock
  • Door interlock
  • Preventing incorrect switching operations
  • Electrical and mechanical interlock coordination

4. Insulation & Dielectric Tests

Electrical insulation is verified according to the applicable standard and approved technical requirements.

Testing may include:

  • Power-frequency withstand test
  • Insulation resistance measurement
  • Main circuit insulation verification
  • Control circuit insulation verification
  • Phase-to-phase and phase-to-earth insulation checks

5. Main Circuit Resistance Test

The resistance of the main current-carrying circuit is measured to verify proper electrical connections and minimize abnormal heating during operation.

6. Protection & Control Test

For switchgear equipped with protection and control systems:

  • Protection relay function verification
  • Overcurrent protection
  • Short-circuit protection
  • Earth-fault protection
  • Metering function
  • Trip and closing circuit verification
  • Alarm and indication functions
  • Remote control and monitoring functions when specified

7. CT / PT Test

Where applicable, current transformers and voltage transformers are tested according to the project requirements, including:

  • Transformation ratio
  • Polarity
  • Insulation performance
  • Accuracy requirements
  • Secondary circuit connections

8. Secondary Circuit Test

  • Control wiring inspection
  • Terminal connection verification
  • Control circuit continuity
  • Auxiliary power circuit testing
  • Signal and indication verification
  • Communication interface testing when specified

9. Functional & Simulation Test

The complete switchgear assembly can be functionally tested to simulate actual operating conditions, including:

Incoming → Busbar → Feeder → Protection → Trip → Alarm → Indication

This helps verify coordination between the primary equipment, protection system and control circuits before shipment.

10. Factory Test Documentation

After testing, the manufacturer can provide relevant documentation according to the project requirements, such as:

  • Factory Test Report
  • Routine Test Records
  • Inspection Records
  • Protection Relay Test Report
  • Circuit Breaker Test Records
  • Technical Documentation
  • Operation & Maintenance Manual

Final Quality Control:
Each switchgear panel is inspected and tested before shipment to ensure that the delivered equipment meets the approved technical specifications, applicable standards and project requirements.

Each 3kV, 6kV and 10kV Medium Voltage Switchgear undergoes routine testing before shipment to verify safety, electrical performance, mechanical reliability and compliance with the approved technical specifications.

1. Visual & Construction Inspection

  • Overall appearance and workmanship
  • Cabinet dimensions and assembly
  • Busbar arrangement and clearances
  • Component installation
  • Nameplates and labels
  • Earthing connections
  • Cable entry and terminal arrangement

2. Main Circuit Resistance Test

  • Measurement of main circuit resistance
  • Verification of electrical connections
  • Identification of abnormal contact resistance
  • Confirmation of proper conductor and contact installation

3. Insulation Resistance Test

  • Main circuit insulation resistance
  • Control circuit insulation resistance
  • Phase-to-phase insulation
  • Phase-to-earth insulation
  • Verification of insulation condition before dielectric testing

4. Power-Frequency Withstand Test

The main circuit and relevant auxiliary circuits are tested at the specified power-frequency withstand voltage to verify insulation strength and dielectric performance.

5. Mechanical Operation Test

  • Circuit breaker opening and closing
  • Disconnector operation
  • Earthing switch operation
  • Operating mechanism
  • Manual/electrical operation
  • Door and mechanism interlocking

6. Interlocking Test

The safety interlocking system is checked to prevent incorrect operating sequences, including:

  • Circuit breaker / disconnector interlock
  • Earthing switch interlock
  • Door interlock
  • Position indication
  • Mechanical and electrical interlocks

7. Secondary Circuit Test

  • Control wiring continuity
  • Terminal connections
  • Auxiliary circuits
  • Trip and closing circuits
  • Alarm and indication circuits
  • Control power supply

8. Protection & Control Verification

Where applicable:

  • Overcurrent protection
  • Short-circuit protection
  • Earth-fault protection
  • Protection relay operation
  • Metering functions
  • Trip and alarm signals
  • Remote control and communication functions

9. CT / PT Routine Inspection

For switchgear equipped with current or voltage transformers:

  • Ratio verification
  • Polarity verification
  • Insulation performance
  • Secondary circuit connections
  • Accuracy requirements according to specification

10. Final Inspection & Test Records

After routine testing, the manufacturer records the test results and confirms that the switchgear is ready for delivery.

Quality Assurance:
All routine tests are performed according to the applicable IEC, GB, ANSI or project-specific requirements, with test records available for EPC contractors, utilities and industrial customers.

Test → Verify → Document → Deliver

3kV, 6kV and 10kV Medium Voltage Switchgear is designed for reliable power distribution, control and protection in medium-voltage electrical systems. It can be configured for different network conditions, load requirements and project standards.

1. Utility Power Distribution

Used in substations and distribution networks for:

  • Incoming power control
  • Feeder protection
  • Power distribution
  • Busbar sectionalizing
  • Transformer protection
  • Grid connection

2. Industrial Facilities

Suitable for medium-voltage power systems in:

  • Manufacturing plants
  • Steel mills
  • Cement plants
  • Chemical facilities
  • Food processing plants
  • Large industrial buildings

3. Mining Projects

Designed for demanding mining applications, including:

  • Underground and open-pit mines
  • Mining substations
  • Crushing and conveying systems
  • Mineral processing plants
  • High-power motors and equipment

4. Oil & Gas Projects

Applied in:

  • Oil processing facilities
  • Gas plants
  • Pumping stations
  • Refinery power systems
  • Industrial substations

Configurations can be adapted for specific environmental and project requirements.

5. Commercial & Infrastructure Projects

Suitable for:

  • Commercial complexes
  • Data centers
  • Hospitals
  • Airports
  • Rail and metro systems
  • Large buildings and infrastructure facilities

6. Renewable Energy Systems

Can be integrated into:

  • Solar power plants
  • Wind power projects
  • Battery energy storage systems
  • Renewable energy substations
  • Medium-voltage collector systems

7. Transformer & Motor Protection

The switchgear can be configured for dedicated protection and control of:

  • Power transformers
  • Distribution transformers
  • Medium-voltage motors
  • Capacitor banks
  • Feeders and cables

8. EPC & Utility Projects

The equipment is suitable for EPC contractors, electrical contractors, utilities and industrial project owners, with customization available for:

Voltage • Current • Protection • Busbar Configuration • Incomer/Feeder • CT/PT • Control & Communication • Installation Environment

Typical Voltage Classes: 3kV | 6kV | 10kV

Application Focus: Reliable medium-voltage power distribution, protection and control for utility, industrial, mining, infrastructure and renewable energy projects.

3KV 6KV 10KV Medium Voltage Switchgear3KV 6KV 10KV Medium Voltage Switchgear

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