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132kV 138kV Power Transformer

132kV 138kV Power Transformer

132kV / 138kV Power Transformer designed for utility substations, power plants, renewable energy and large industrial projects. Custom MVA capacity, voltage ratio, OLTC and cooling system available. Engineered to IEC/IEEE/ANSI standards with comprehensive factory testing and EPC project support.

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Project Partners

Phone/WhatsApp: 8619131285373

Email: info@zishengtransformer.com
Factory Headquarters: No. 118, Jingyi Street, Economic Development Zone.

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The 132kV / 138kV Power Transformer is a high-voltage oil-immersed transformer designed for utility substations, power generation plants, industrial power networks, renewable energy projects, and large-scale transmission and distribution systems.

It is engineered to provide reliable voltage transformation between high-voltage transmission networks and medium- or low-voltage distribution systems. Depending on the project, the transformer can be configured as a step-up or step-down transformer with customized capacity, voltage ratio, vector group, impedance, cooling system, tap changer and protection system.

Typical configurations include:

  • 132/33kV
  • 132/11kV
  • 132/13.8kV
  • 138/34.5kV
  • 138/13.8kV
  • Other customized voltage ratios

Rated capacity can be designed from several MVA to tens or hundreds of MVA, depending on the application and grid requirements.


Technical Specifications

Parameter Typical Specification
Product Type High Voltage Oil-Immersed Power Transformer
Rated Capacity Customized, typically 10–200+ MVA
Primary Voltage 132kV / 138kV
Secondary Voltage 11kV / 13.8kV / 33kV / 34.5kV / Customized
Frequency 50Hz / 60Hz
Phase Three Phase
Cooling Method ONAN / ONAF / OFAF / OFWF
Winding Material Copper / Aluminum
Tap Changer OLTC / Off-Circuit Tap Changer
Vector Group Dyn11 / YNd11 / YNyn0 / Customized
Neutral Solid / Resistance / Reactance Grounded, as required
Insulation Medium Mineral Oil / Ester Fluid
Oil Preservation Conservator / Sealed Type
Core Material High-Grade Grain-Oriented Electrical Steel
Frequency 50 / 60Hz
Installation Outdoor / Indoor
Insulation Level According to system voltage and applicable standard
Standards IEC 60076 Series / IEEE / ANSI or Customized
Accessories Buchholz Relay, PRD, OTI, WTI, MOG, etc.
Monitoring Optional Online Monitoring System

Note: Final electrical parameters must be determined from the customer's technical specification, grid code, utility requirements and transformer design.


Main Features

High-Voltage Transmission Capability

Designed for 132kV and 138kV transmission and sub-transmission networks, with insulation systems engineered for high electrical stress and long-term reliability.

High Efficiency

Optimized magnetic core and winding design reduces:

  • No-load losses
  • Load losses
  • Operating costs
  • Temperature rise

Strong Short-Circuit Capability

The winding structure is mechanically reinforced to withstand the electromagnetic forces generated during short-circuit conditions.

Reliable Insulation System

The insulation system is designed around:

Oil + Paper / Pressboard + Insulation Components + Controlled Electric Field Distribution

High-quality insulation materials and optimized field grading improve dielectric reliability.

Flexible Cooling

Different cooling configurations can be selected according to transformer capacity and operating conditions:

ONAN → ONAF → OFAF / OFWF

OLTC Voltage Regulation

An On-Load Tap Changer (OLTC) can be installed to regulate the output voltage while the transformer remains energized.

This is particularly useful for utility substations where grid voltage fluctuates during operation.


Transformer Construction

1. Magnetic Core

The core is manufactured from high-quality grain-oriented electrical steel.

Typical design features include:

  • Step-lap core construction
  • Low magnetic flux density
  • Reduced no-load losses
  • Low excitation current
  • Reduced operating noise
  • High mechanical stability

The core is carefully clamped to maintain mechanical integrity during transportation and operation.


2. High-Voltage Winding

The HV winding is designed specifically for high-voltage electrical stress.

The design considers:

  • Voltage distribution
  • Inter-turn insulation
  • Inter-layer insulation
  • Axial and radial forces
  • Short-circuit withstand capability
  • Impulse voltage distribution

Depending on the capacity and voltage class, different winding structures can be selected.


3. Low-Voltage / Medium-Voltage Winding

The secondary winding can be configured for common substation voltages such as:

11kV • 13.8kV • 33kV • 34.5kV

Customized voltage ratios are also available.


4. Transformer Tank

The transformer tank is manufactured from high-strength steel and designed to withstand:

  • Vacuum conditions
  • Pressure variations
  • Transportation vibration
  • Thermal expansion
  • Electromagnetic forces

The tank can be subjected to leakage and pressure testing before shipment.


Tap Changer

For 132kV / 138kV power transformers, an OLTC can be provided for automatic voltage regulation.

Typical options include:

  • ±10%
  • ±12.5%
  • ±15%

The actual tap range and number of positions are customized according to the grid specification.

The OLTC can be integrated with:

  • Automatic Voltage Regulator
  • AVR Control Panel
  • Remote Control
  • SCADA
  • Digital Monitoring System

Cooling System

The cooling system is selected according to transformer capacity and project requirements.

ONAN

Oil Natural Air Natural

Suitable for transformers where natural oil and air circulation can provide sufficient cooling.

ONAF

Oil Natural Air Forced

Cooling fans increase heat dissipation and improve the transformer's load capability.

OFAF

Oil Forced Air Forced

Oil pumps and cooling fans are used for larger-capacity transformers.

OFWF

Oil Forced Water Forced

Suitable for specific high-capacity or special installation environments.


Protection & Accessories

A complete 132kV / 138kV transformer can be equipped with comprehensive protection and monitoring devices.

Standard / Common Accessories

  • Buchholz Relay
  • Pressure Relief Device
  • Oil Level Gauge
  • Oil Temperature Indicator
  • Winding Temperature Indicator
  • Silica Gel Breather
  • Conservator Tank
  • Drain Valve
  • Sampling Valve
  • Earthing Terminals
  • Lifting Lugs
  • Jacking Pads

Optional Monitoring

  • Online dissolved gas analysis
  • Moisture monitoring
  • Bushing monitoring
  • Fiber-optic temperature monitoring
  • OLTC monitoring
  • Remote data acquisition
  • RS485 / Modbus
  • IEC 61850 communication
  • SCADA integration

Bushings

The 132kV / 138kV transformer can be equipped with high-voltage condenser bushings suitable for the specified system voltage and insulation level.

Configuration can be customized according to:

  • Rated voltage
  • Rated current
  • BIL / LI level
  • Creepage distance
  • Pollution level
  • Altitude
  • Installation environment
  • Customer-approved drawings

For coastal, desert or heavily polluted environments, an increased creepage distance can be considered.


Insulating Oil

The transformer can use:

  • Mineral transformer oil
  • Natural ester fluid
  • Synthetic ester fluid

The oil insulation system is selected according to the project requirements and applicable standards.

Before filling, the insulating fluid can undergo appropriate treatment such as:

Filtration → Vacuum Treatment → Moisture Removal → Dielectric Strength Verification → Filling


Customization Options

The 132kV / 138kV Power Transformer can be engineered according to EPC, utility and grid requirements.

Electrical

  • 132kV / 138kV HV
  • 11kV / 13.8kV / 33kV / 34.5kV LV/MV
  • Customized MVA capacity
  • 50Hz / 60Hz
  • Customized vector group
  • Customized impedance
  • Customized insulation level
  • OLTC
  • Off-circuit tap changer

Mechanical

  • Conservator type
  • Sealed tank
  • Radiator configuration
  • Detachable radiator
  • Customized enclosure
  • Customized terminal arrangement
  • Customized dimensions

Environmental

  • High-altitude design
  • Tropical design
  • Desert design
  • Coastal / salt-spray protection
  • High-humidity design
  • High-temperature design
  • Seismic requirements
  • Anti-corrosion coating

Manufacturer Testing

132kV / 138kV transformers require comprehensive factory testing before shipment.

Routine Tests

Typical routine testing includes:

  • Winding resistance test
  • Voltage ratio test
  • Vector group test
  • No-load loss test
  • No-load current test
  • Short-circuit impedance test
  • Load loss test
  • Applied voltage test
  • Induced voltage test
  • Insulation resistance test
  • OLTC operation test
  • Transformer oil tests
  • Leakage inspection

Additional Type / Special Tests

Depending on the project:

  • Temperature-rise test
  • Lightning impulse test
  • Switching impulse test
  • Partial discharge test
  • Short-circuit withstand test
  • Noise level test
  • Zero-sequence impedance test
  • SFRA test
  • Dielectric response test
  • Vacuum / pressure test

For utility and EPC projects, FAT / third-party inspection can be arranged according to the approved Inspection & Test Plan.


Packing and Shipping

Due to the size and weight of 132kV / 138kV transformers, transportation is normally planned as a dedicated project.

Typical shipping preparation includes:

Factory Testing → Pre-Shipment Inspection → Oil Treatment / Oil Draining as Required → Component Protection → Secure Fixation → Loading → International Transportation

Depending on transformer size, components such as:

  • Radiators
  • Conservator
  • Bushings
  • Cooling fans
  • Control cabinets
  • OLTC accessories

may be shipped separately and assembled at the project site.

Export documentation can include:

  • Commercial Invoice
  • Packing List
  • Bill of Lading
  • Certificate of Origin
  • Factory Test Report
  • FAT Report
  • Technical Datasheet
  • GA Drawing
  • Installation Manual
  • Operation Manual
  • Quality Documentation

Applications

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Utility Substations

Used for:

  • Transmission substations
  • Distribution substations
  • Grid interconnection
  • Sub-transmission networks

Power Generation

Suitable for:

  • Thermal power plants
  • Hydropower plants
  • Solar power plants
  • Wind farms
  • Gas power plants
  • Hybrid energy systems

Renewable Energy

132kV / 138kV transformers can be used as grid step-up transformers for large renewable-energy projects.

Typical system:

PV / Wind Generation → Collector System → Step-Up Transformer → 132/138kV Grid

Industrial Power Systems

Suitable for large:

  • Mining projects
  • Steel plants
  • Cement plants
  • Petrochemical facilities
  • Manufacturing complexes
  • Industrial parks

Typical Product Configuration

132/33kV Power Transformer

132kV HV → 33kV MV
50/60Hz • 3 Phase • Oil Immersed • ONAN/ONAF • OLTC

Suitable for utility substations and industrial power distribution.

138/34.5kV Power Transformer

138kV HV → 34.5kV MV
50/60Hz • 3 Phase • Oil Immersed • ONAN/ONAF

Suitable for North American-style utility and renewable-energy projects.

132/11kV Power Transformer

132kV HV → 11kV MV

Suitable for regional substations and industrial distribution networks.


EPC-Oriented Product Positioning

For your independent website, I recommend positioning this product around “high-voltage transmission + customized engineering + EPC project support”, rather than simply presenting it as a transformer product.

132kV / 138kV Power Transformer
High-Voltage Transmission & Grid Solutions

10–200+ MVA | 132/138kV | IEC / IEEE / ANSI

Custom Voltage • OLTC • ONAN/ONAF • Utility & EPC Projects

Factory Tested • FAT Support • Global Delivery

This positioning is particularly suitable for EPC contractors, utilities, power-generation companies, renewable-energy developers and large industrial projects.

The 132kV / 138kV Power Transformer is designed for high-voltage transmission and substation applications. The following specification provides a professional baseline for EPC, utility, industrial, and renewable-energy projects. Final values can be customized according to the approved technical specification.

General Specifications

Item Specification
Product Type Oil-Immersed Power Transformer
Rated Capacity 10–200+ MVA, Customized
Number of Phases Three Phase
Rated Frequency 50Hz / 60Hz
HV Rated Voltage 132kV / 138kV
MV/LV Rated Voltage 11kV / 13.8kV / 33kV / 34.5kV / Customized
Voltage Ratio 132/11kV, 132/33kV, 138/13.8kV, 138/34.5kV, etc.
Cooling Method ONAN / ONAF / OFAF / OFWF
Tap Changer OLTC / Off-Circuit Tap Changer
Tap Range Typically ±10% / ±12.5% / ±15%, Customized
Vector Group Dyn11 / YNd11 / YNyn0 / Customized
Winding Material Copper / Aluminum
Insulation System Oil-Paper Insulation
Insulating Medium Mineral Oil / Ester Fluid
Core Material Grain-Oriented Electrical Steel
Core Construction Step-Lap / Mitred Core
Tank Type Conservator / Sealed Type
Installation Outdoor / Indoor
Temperature Rise According to project specification
Impedance Customized according to system requirements
Insulation Level According to applicable standard and system voltage
Standards IEC 60076 / IEEE / ANSI
Service Life Designed for long-term continuous operation
Altitude ≤1000m standard; higher altitude available
Ambient Temperature Standard design; customized for special climates

Typical 132kV / 138kV Voltage Configurations

Application Typical Voltage Ratio
Utility Substation 132/33kV
Distribution Substation 132/11kV
Industrial Substation 132/13.8kV
Renewable Energy 138/34.5kV
North American Grid 138/13.8kV
Customized Project 132/XXkV / 138/XXkV

Protection & Accessories

The transformer can be equipped with:

  • Buchholz Relay
  • Pressure Relief Device
  • Oil Temperature Indicator
  • Winding Temperature Indicator
  • Magnetic Oil Level Gauge
  • Silica Gel Breather
  • Conservator Tank
  • Oil Drain & Sampling Valves
  • Earthing Terminals
  • High-Voltage Bushings
  • Neutral Bushing
  • OLTC Control Cabinet
  • Cooling Fan Control Cabinet
  • Surge Arrester
  • Online Monitoring System

Optional Intelligent Monitoring

For utility and EPC projects, the transformer can be configured with:

Online DGA Monitoring • Bushing Monitoring • OLTC Monitoring • Temperature Monitoring • Moisture Monitoring • RS485 / Modbus • IEC 61850 • SCADA Integration

Performance & Testing

Each transformer can be subjected to comprehensive factory testing, including:

  • Winding resistance test
  • Voltage ratio test
  • Vector group test
  • No-load loss test
  • Load loss test
  • Short-circuit impedance test
  • Applied voltage test
  • Induced voltage test
  • Insulation resistance test
  • OLTC operation test
  • Leakage / pressure test

Additional type tests, special tests, FAT and third-party inspection can be provided according to EPC or utility requirements.

Custom Engineering

The 132kV / 138kV Power Transformer can be customized for:

MVA Capacity • Voltage Ratio • Frequency • Vector Group • Impedance • OLTC • Cooling • Insulation Level • Bushings • Protection • Monitoring • Enclosure • Climate • Installation Conditions

132kV / 138kV | Custom MVA | OLTC | ONAN/ONAF | IEC / IEEE / ANSI | EPC & Utility Projects

The 132kV / 138kV Power Transformer can be custom-engineered according to utility, EPC, grid, renewable energy, and industrial project requirements. Key electrical, mechanical, protection, monitoring, and environmental parameters can be configured to match the project specification.

Electrical Customization

  • Rated Capacity: 10–200+ MVA or project-specific
  • HV Voltage: 132kV / 138kV
  • MV Voltage: 11kV / 13.8kV / 33kV / 34.5kV / Customized
  • Frequency: 50Hz / 60Hz
  • Voltage Ratio: Customized
  • Vector Group: Dyn11 / YNd11 / YNyn0 / Customized
  • Impedance Voltage: Customized
  • Insulation Level: According to system requirements
  • Neutral Configuration: Customized
  • Phase: Three Phase

Tap Changer Options

  • OLTC — On-Load Tap Changer
  • Off-Circuit Tap Changer
  • Automatic Voltage Regulation
  • Manual / Motorized Tap Operation
  • Remote Tap Control
  • SCADA-Compatible Control

Typical tap ranges can be configured according to the grid specification, such as ±10%, ±12.5% or ±15%.

Cooling System

The cooling configuration can be selected according to transformer capacity and operating conditions:

  • ONAN
  • ONAF
  • OFAF
  • OFWF
  • Automatic fan control
  • Redundant cooling fans
  • Customized radiator arrangement

Winding & Insulation

  • Copper / Aluminum winding
  • Customized winding structure
  • Oil-paper insulation
  • Enhanced inter-layer insulation
  • Customized impulse insulation level
  • Optimized electric-field distribution
  • Mineral insulating oil
  • Natural / synthetic ester fluid

Tank & Mechanical Design

  • Conservator type
  • Sealed tank design
  • Detachable radiators
  • Customized radiator configuration
  • Customized tank dimensions
  • Customized lifting and jacking points
  • Customized HV/LV terminal arrangement
  • Customized cable connection configuration
  • Transportation-specific design

Bushing Configuration

High-voltage bushings can be selected according to:

  • Rated voltage
  • Rated current
  • Insulation level
  • BIL / LI requirements
  • Pollution level
  • Creepage distance
  • Altitude
  • Installation environment

Protection & Monitoring

Optional systems include:

  • Buchholz relay
  • Pressure relief device
  • Oil temperature indicator
  • Winding temperature indicator
  • Magnetic oil level gauge
  • OLTC protection
  • Surge arrester
  • Online DGA monitoring
  • Moisture monitoring
  • Bushing monitoring
  • Fiber-optic temperature monitoring
  • Remote monitoring
  • RS485 / Modbus
  • IEC 61850
  • SCADA integration

Environmental Customization

The transformer can be engineered for demanding operating conditions:

High Altitude • Tropical Climate • Desert Environment • Coastal Areas • High Humidity • Heavy Pollution • Dusty Sites • High Temperature • Seismic Conditions

Customized anti-corrosion coating and increased creepage distance can be provided where required.

EPC & Utility Customization

For large EPC and utility projects, the transformer can be supplied according to approved project documentation, including:

  • Customer technical specifications
  • Utility grid requirements
  • IEC / IEEE / ANSI standards
  • Approved GA drawings
  • Protection and control requirements
  • Foundation requirements
  • Transportation restrictions
  • Site installation conditions

Engineering & Documentation

Customized project documentation can include:

  • Technical Datasheet
  • General Arrangement Drawing
  • Foundation Drawing
  • Bushing Arrangement
  • Schematic Diagram
  • Wiring Diagram
  • Nameplate Drawing
  • Protection & Control Diagram
  • FAT / Inspection & Test Plan
  • Routine Test Report
  • Installation & Operation Manual

Custom MVA • Custom Voltage • OLTC • Custom Cooling • Custom Protection • Utility & EPC Engineering

The 132kV / 138kV Power Transformer is prepared for international transportation with project-specific packing, component protection, lifting arrangements, and loading plans. Due to the large size and weight of high-voltage power transformers, the shipping method is customized according to the transformer design, destination, and site conditions.

Export Packing

Before shipment, the transformer is professionally protected against:

  • Moisture and humidity
  • Dust and contamination
  • Mechanical impact
  • Vibration during transportation
  • Corrosion
  • Terminal and bushing damage

Typical protection includes:

Protective Film → Waterproof Covering → Moisture Protection → Reinforced Fixation → Export Shipping

Main Transformer Protection

The transformer tank and exposed components are properly protected during transportation.

  • Waterproof wrapping
  • Anti-corrosion protection
  • Protected painting surfaces
  • Secure lifting points
  • Reinforced transportation supports
  • Impact protection for vulnerable components
  • Clearly marked lifting and handling points

Separate Component Packing

Depending on the transformer design and transportation requirements, components may be packed and shipped separately, including:

  • High-voltage bushings
  • Radiators
  • Conservator tank
  • Cooling fans
  • Oil pumps
  • OLTC components
  • Control cabinet
  • Temperature monitoring equipment
  • Protection devices
  • Accessories and spare parts

Sensitive electrical components are individually protected and securely packed to minimize transportation damage.

Transportation Options

Depending on transformer dimensions and weight, shipping can be arranged through:

  • Sea Freight
  • Breakbulk Shipping
  • Ro-Ro Transportation
  • Heavy-Lift Vessel
  • Project Cargo Transportation
  • Inland truck / rail transportation
  • Multimodal transportation

For large transformers, transportation planning can include route surveys, lifting calculations, loading plans, and special transport arrangements.

Loading & Securing

Before dispatch, the transformer is securely fixed according to its:

  • Total weight
  • Center of gravity
  • Dimensions
  • Lifting points
  • Transportation method

Loading procedures may include:

Factory Loading → Heavy-Lift Handling → Transportation Fixation → Port Loading → Ocean Transportation → Destination Unloading

Shipping Documentation

Complete export and project documentation can be provided, including:

  • Commercial Invoice
  • Packing List
  • Bill of Lading
  • Certificate of Origin
  • Factory Test Report
  • FAT Documentation
  • Technical Datasheet
  • General Arrangement Drawing
  • Installation Manual
  • Operation Manual
  • Quality Documentation
  • Shipping / Loading Records

On-Site Assembly Support

For large 132kV / 138kV transformers, components shipped separately may require assembly at the project site.

Technical documentation can be provided for:

  • Radiator installation
  • Conservator installation
  • Bushing installation
  • OLTC connection
  • Cooling system installation
  • Oil filling and treatment
  • Electrical connections
  • Final inspection and commissioning

Customized EPC Shipping

For EPC and utility projects, packing and transportation can be coordinated according to the project schedule and destination requirements.

Project Cargo • Heavy-Lift Transportation • Secure Packing • Component Protection • Global Delivery • EPC Logistics Support

The 132kV / 138kV Power Transformer undergoes comprehensive manufacturer testing before shipment to verify its electrical performance, insulation integrity, mechanical strength, thermal performance, and operational reliability.

Testing is carried out according to the applicable IEC 60076 / IEEE / ANSI requirements and the customer's approved technical specification.

1. Routine Tests

Each transformer is subjected to routine factory testing, typically including:

Test Item Purpose
Winding Resistance Test Verifies winding condition and connection quality
Voltage Ratio Test Confirms the transformer turns ratio
Vector Group Test Verifies phase displacement and winding connections
No-Load Loss Test Measures core losses at rated voltage
No-Load Current Test Checks excitation current and core performance
Short-Circuit Impedance Test Verifies impedance and winding characteristics
Load Loss Test Measures winding and load losses
Applied Voltage Test Verifies main insulation withstand capability
Induced Voltage Test Checks turn-to-turn and inter-layer insulation
Insulation Resistance Test Evaluates insulation condition
OLTC Operation Test Verifies tap changer operation
Transformer Oil Test Checks insulating oil quality
Leakage / Pressure Test Verifies tank sealing integrity

2. High-Voltage Insulation Testing

For 132kV / 138kV transformers, insulation testing is particularly important.

Depending on the project specification, testing can include:

  • AC withstand voltage test
  • Induced voltage test
  • Lightning impulse test
  • Switching impulse test
  • Partial discharge measurement
  • Insulation resistance measurement
  • Dielectric response testing

These tests help verify the transformer's ability to withstand normal operating voltage, switching surges, lightning impulses, and other electrical stresses.

3. Transformer Oil Testing

The insulating oil can be tested for:

  • Breakdown voltage
  • Moisture content
  • Acidity
  • Dielectric loss
  • Resistivity
  • Dissolved gas analysis, when required
  • Visual condition

Oil treatment and vacuum filling are performed according to the transformer design and project requirements.

4. Thermal Performance Testing

Where specified, temperature-rise testing verifies:

  • Winding temperature rise
  • Top-oil temperature rise
  • Cooling-system performance
  • Radiator efficiency
  • Fan operation
  • Oil circulation

This ensures the transformer can operate continuously within its specified thermal limits.

5. Mechanical & Structural Inspection

The finished transformer is inspected for:

  • Tank dimensions
  • Welding quality
  • Radiator installation
  • Core and winding assembly
  • Bushing arrangement
  • Conservator system
  • Earthing points
  • Lifting and jacking points
  • Paint and anti-corrosion coating
  • Nameplate information

Tank sealing and pressure/vacuum performance are also verified before shipment.

6. OLTC Testing

For transformers equipped with an On-Load Tap Changer, testing can include:

  • Manual tap operation
  • Motorized tap operation
  • Full tap-position operation
  • Tap-position indication
  • Limit-switch operation
  • Control circuit testing
  • Protection function testing
  • AVR interface verification

7. Special & Type Tests

According to customer or utility requirements, additional tests can be arranged:

  • Temperature-Rise Test
  • Lightning Impulse Test
  • Switching Impulse Test
  • Short-Circuit Withstand Test
  • Noise Level Test
  • Zero-Sequence Impedance Test
  • SFRA Test
  • Partial Discharge Test
  • Dielectric Response Analysis
  • Bushing Tests
  • Environmental Tests

8. Factory Acceptance Test (FAT)

For major EPC, utility and grid projects, a Factory Acceptance Test can be conducted according to an approved Inspection & Test Plan (ITP).

Typical process:

Document Review → Visual Inspection → Electrical Testing → Insulation Testing → Functional Testing → Customer / Third-Party Inspection → FAT Approval

Customers can review the test procedures and actual measured results before shipment.

9. Test Documentation

A complete test package can be supplied, including:

  • Routine Test Report
  • FAT Report
  • Type Test Certificates
  • Special Test Reports
  • Transformer Oil Test Report
  • Calibration Certificates
  • Quality Inspection Records
  • Final Inspection Report
  • Approved Technical Datasheet

Quality Assurance

100% Routine Tested Before Delivery

High-Voltage Insulation Testing • Performance Verification • FAT Support • Third-Party Inspection • Complete Test Documentation

This testing system provides EPC contractors and utility customers with documented verification of the 132kV / 138kV transformer's electrical performance and manufacturing quality before shipment.

Each 132kV / 138kV Power Transformer undergoes comprehensive routine testing before shipment to verify electrical performance, insulation integrity, mechanical condition, and operational reliability.

Routine Test Items

Test Item Purpose
Winding Resistance Test Verifies winding resistance, conductor connections, and winding condition
Voltage Ratio Test Confirms the actual transformation ratio at all tap positions
Vector Group & Phase Displacement Test Verifies correct phase relationship and winding connections
No-Load Loss Test Measures core loss at rated voltage and frequency
No-Load Current Test Checks excitation current and magnetic core performance
Short-Circuit Impedance Test Verifies impedance voltage and winding characteristics
Load Loss Test Measures winding and additional load losses
Applied Voltage Test Verifies main insulation withstand capability
Induced Voltage Test Checks inter-turn and inter-layer insulation
Insulation Resistance Test Evaluates insulation condition between windings and ground
OLTC Operation Test Verifies tap changer operation throughout the specified range
Transformer Oil Test Checks insulating oil quality and dielectric strength
Leakage / Pressure Test Verifies tank sealing and oil-tightness
Control Circuit Test Checks alarms, indicators, control circuits and auxiliary equipment

High-Voltage Insulation Verification

For the 132kV / 138kV insulation system, routine testing focuses on:

  • HV-to-ground insulation
  • HV-to-LV insulation
  • LV-to-ground insulation
  • Inter-turn insulation
  • Inter-layer insulation
  • Bushing insulation
  • Neutral insulation

Additional impulse and partial-discharge tests can be conducted when specified as type or special tests.

OLTC Routine Testing

For transformers equipped with an On-Load Tap Changer, the following functions can be checked:

  • Full tap-position operation
  • Manual operation
  • Motorized operation
  • Tap-position indication
  • Electrical interlocking
  • Limit-switch operation
  • Control cabinet functions
  • AVR interface

Final Inspection

Before release for shipment, the transformer is also inspected for:

  • Core and winding assembly
  • Tank and weld quality
  • Radiators
  • Bushings
  • Conservator
  • Earthing system
  • Cooling equipment
  • Protection devices
  • Paint and anti-corrosion coating
  • Nameplate
  • Dimensions and accessories

Routine Test Documentation

The actual measured values and test results are recorded in the Routine Test Report, which can be provided as part of the project quality documentation.

For EPC and utility projects, the testing can be performed according to the approved Inspection & Test Plan (ITP) and applicable IEC/IEEE requirements.

100% Routine Tested Before Shipment

Electrical Performance • Insulation Integrity • OLTC Verification • Oil Quality • Final Quality Inspection

The 132kV / 138kV Power Transformer is designed for high-voltage transmission, substation, power generation, and large-scale industrial applications. It provides reliable voltage transformation between 132/138kV transmission networks and medium-voltage distribution systems.

1. Utility Substations

Used in:

  • Transmission substations
  • Distribution substations
  • Grid interconnection substations
  • Regional power networks
  • Sub-transmission systems

Typical configurations include 132/11kV, 132/33kV, 138/13.8kV, and 138/34.5kV.

2. Power Generation Plants

Suitable for voltage transformation and grid connection in:

  • Thermal power plants
  • Hydropower stations
  • Gas power plants
  • Combined-cycle power plants
  • Large-scale generation projects

The transformer can be configured as a step-up or step-down transformer according to the power system design.

3. Solar Power Projects

The transformer can be used in utility-scale photovoltaic projects for grid connection.

Typical configuration:

PV Inverters → MV Collection System → Main Step-Up Transformer → 132/138kV Grid

Customization is available for:

  • MVA capacity
  • 33kV / 34.5kV collection voltage
  • OLTC
  • Cooling system
  • Grid protection
  • SCADA communication

4. Wind Power Projects

Suitable for large wind farms and renewable-energy grid connection systems.

Typical system:

Wind Turbines → MV Collector Network → Main Transformer → 132/138kV Grid

The transformer can be engineered according to the project's grid code, reactive-power requirements, voltage regulation requirements, and environmental conditions.

5. Industrial Power Systems

Suitable for large electricity consumers and industrial facilities, including:

  • Mining operations
  • Steel plants
  • Cement plants
  • Petrochemical facilities
  • Manufacturing complexes
  • Industrial parks
  • Large processing plants

The transformer provides reliable high-voltage power distribution for large industrial loads.

6. Mining Projects

For large mining and mineral-processing projects, the transformer can be customized for:

  • High-altitude sites
  • Remote locations
  • Dusty environments
  • High-temperature climates
  • High-humidity conditions
  • Outdoor installation

Additional protection and environmental design can be incorporated according to site conditions.

7. Grid Expansion & Electrification

The 132kV / 138kV Power Transformer is suitable for:

  • Grid expansion
  • Rural electrification
  • Regional substation upgrades
  • Transmission network reinforcement
  • New substation construction
  • Increased grid capacity projects

8. Infrastructure Projects

Applications include:

  • Airports
  • Railways
  • Metro systems
  • Ports
  • Water treatment facilities
  • Large public infrastructure
  • Data centers
  • Commercial complexes

9. Energy Storage & Hybrid Power Systems

The transformer can also be integrated into:

  • Battery Energy Storage Systems (BESS)
  • Solar + storage projects
  • Wind + storage projects
  • Microgrids
  • Hybrid renewable-energy systems

It provides the required voltage transformation between the MV collection system and 132/138kV transmission grid.

Typical Application Structure

Power Generation / Renewable Energy
↓
MV Collection Network
↓
132kV / 138kV Power Transformer
↓
132kV / 138kV Substation
↓
Transmission / Distribution Grid

EPC Project Applications

For EPC contractors and utilities, the transformer can be engineered according to:

Grid Code • Utility Specification • IEC / IEEE / ANSI • Site Conditions • MVA Capacity • Voltage Ratio • OLTC Requirements • Protection & Control • SCADA

Utility Substations • Solar Farms • Wind Farms • Power Plants • Mining • Industrial Facilities • Grid Interconnection

Custom-Engineered for High-Voltage Power Transmission Projects

1. What is a 132kV / 138kV Power Transformer?

A 132kV / 138kV Power Transformer is a high-voltage oil-immersed transformer used in transmission and substation systems to step voltage up or down between high-voltage and medium-voltage networks.

2. What capacities are available?

The transformer can be designed from 10 MVA to 200+ MVA, depending on the project requirements. Customized MVA ratings are available for utility, EPC, industrial, and renewable-energy projects.

3. What voltage ratios are available?

Typical configurations include:

  • 132/11kV
  • 132/33kV
  • 138/13.8kV
  • 138/34.5kV
  • 132/34.5kV

Other voltage ratios can be customized according to grid requirements.

4. Can the transformer operate at 50Hz and 60Hz?

Yes. The transformer can be designed for 50Hz or 60Hz operation according to the destination country's grid frequency.

5. Is an OLTC available?

Yes. An On-Load Tap Changer (OLTC) can be installed to regulate the output voltage while the transformer is energized.

The tap range and number of positions can be customized according to the utility or EPC specification.

6. What cooling methods are available?

Depending on the rated capacity, the transformer can use:

  • ONAN — Oil Natural Air Natural
  • ONAF — Oil Natural Air Forced
  • OFAF — Oil Forced Air Forced
  • OFWF — Oil Forced Water Forced

7. What winding material is used?

The transformer can be manufactured with high-quality copper or aluminum windings. Copper is commonly selected when high mechanical strength and lower winding resistance are required.

8. What type of insulating oil is used?

The transformer can use mineral insulating oil or ester-based insulating fluid, depending on project specifications, environmental requirements, and customer preferences.

9. Can the transformer be customized for harsh environments?

Yes. Special designs can be provided for:

  • High-altitude locations
  • Tropical climates
  • Desert environments
  • High-humidity areas
  • Coastal and salt-spray environments
  • Dusty industrial sites
  • Mining applications
  • Seismic areas

10. What protection devices are available?

The transformer can be equipped with:

  • Buchholz relay
  • Pressure relief device
  • Oil temperature indicator
  • Winding temperature indicator
  • Magnetic oil level gauge
  • Silica gel breather
  • Surge arrester
  • OLTC protection
  • Online monitoring system

11. What monitoring systems can be integrated?

For utility and EPC projects, optional systems include:

Online DGA • Moisture Monitoring • Bushing Monitoring • OLTC Monitoring • Temperature Monitoring • RS485 / Modbus • IEC 61850 • SCADA Integration

12. What standards can the transformer comply with?

The transformer can be designed according to applicable IEC 60076, IEEE, ANSI and other customer-specified standards.

The exact standard and technical requirements should be confirmed during project engineering.

13. What tests are performed before delivery?

Routine factory tests typically include:

  • Winding resistance
  • Voltage ratio
  • Vector group
  • No-load loss
  • Load loss
  • Impedance
  • Applied voltage
  • Induced voltage
  • Insulation performance
  • OLTC operation
  • Oil testing

Additional type tests, special tests and FAT can be arranged according to project requirements.

14. Can third-party inspection be arranged?

Yes. Customer inspection, third-party inspection and Factory Acceptance Testing (FAT) can be supported according to the approved Inspection & Test Plan.

15. Can you provide technical drawings and documentation?

Yes. Depending on project requirements, documentation can include:

  • Technical Datasheet
  • General Arrangement Drawing
  • Foundation Drawing
  • Bushing Arrangement
  • Wiring Diagram
  • Control Diagram
  • Nameplate Drawing
  • Test Reports
  • Installation Manual
  • Operation Manual
  • Quality Documents

16. Can you manufacture according to EPC specifications?

Yes. The transformer can be engineered according to the customer's technical specification, utility requirements, grid code, approved drawings and applicable international standards.

17. How is a 132kV / 138kV transformer shipped?

Large power transformers are normally transported as dedicated project cargo. Depending on the design, radiators, bushings, conservator tanks, cooling equipment and other accessories may be shipped separately for site assembly.

18. What projects are these transformers suitable for?

They are suitable for:

  • Utility substations
  • Transmission networks
  • Power plants
  • Solar power plants
  • Wind farms
  • Industrial substations
  • Mining projects
  • Grid interconnection projects
  • Large infrastructure projects

132kV / 138kV • Custom MVA • OLTC • Utility Grade • EPC Support • Factory Tested

132kV 138kV Power Transformer132kV 138kV Power Transformer

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